Showing posts with label '58 Biscayne. Show all posts
Showing posts with label '58 Biscayne. Show all posts

Wednesday, May 20, 2009

Seat install in the '58

It seemed like a good time to install the front seats in the car. These are used seats from a car I scrapped. They are only temporary; they're in great condition, but are too modern for this car. They are also free.
I could only get one bolt out of four through the floor and into a clear area underneath. The other three will need nuts welded into the floor. Drill clearance holes through the floor where they will go. I welded nuts onto thick plates that also have holes in them. I had a couple of welds that were not good. They looked like fat blobs just laying on the metal. I ground them off and turned up the heat. Now they are nice and melty looking. You want welds to look melty, because that's what they are; melted (and fused) metal. A small bracket like this will go bright red hot from the heat!

How hot do you want your welds? Here's a bolt I was using to hold the nut to the plate while welding, and I carelessly tossed it onto my garbage can lid. It melted into the lid and is stuck there. Yes, I use the top of my garbage can as an impromptu workbench.

I welded the plates over the clearance holes in the floor. This much will do. Incidentally the seat was in and out a dozen times getting and checking the fit. All part of custom fabrication.

Here's one seat bracket secured, using a small cutoff of round tubing as a vertical spacer.

One seat in, one to go. It's functional and comfy, and good enough for now. Doing just one seat probably took me 2-3 hours total. There's a lot of fussy fab work, and each corner is different, so they must be fit individually.

The car did not come with a gas pedal. The stock style is available, but to add a racy flavor, I used this competition style pedal from Moon. It's a beautiful piece, and a pretty easy install. It really is necessary, as it is one of the signature pieces of the car. Tell me that is not totally cool. See, you can't.

Believe it or not, there was a time before cars came with 100 airbags in them. And before that, there was a time when cars came without seat belts. Really. Of course that was 50 years ago. Since I wanted to add some seat belts to the '58, I furthered the race car vibe with these competition style lap belts. If you're going to add seat belts, make sure you have thick, wide washers installed beneath the floor to resist the bolts from pulling through the comparitively thin floor skin in an accident. I actually welded small washers over much larger washers to achieve this.

One last thing. I have my excellent wiper arms here, and some brand new reproduction wiper blade assemblies. Well, for what I saved on the arms, I spent to get the blade assemblies; they were $40. They are stainless steel, and what can I say, you just can't go to your local auto parts store for these babies. At least they should last a long time, since I don't plan on abusing the car in bad weather.

Snap, snap, click, click, and they are done. Simple and neat. Good looking too.

Tuesday, May 12, 2009

Finals week

I have finals this week at college, so my stress meter is pegged. I have been taking a couple of the toughest classes in my major concurrently, since that's the only time they are available, and that has been limiting my time lately, including time for blogging. I knew you would understand.
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The Rhinebeck show was mediocre, and true to form, it eventually rained on us. It's too bad, I have so many good memories of my younger days there, but it has rained on that weekend for probably the last 10 years, so now I almost dread it. Amazingly I did not buy any parts I do not need for a project I do not have. It's a good place to get supplies, like grinding wheels, and sanding discs, etc, pretty cheaply, so that's what I got. I have really been getting the bug lately to get back to my EV project. If you remember, about a year ago I kicked off this blog to document the construction of a battery powered electric vehicle. For various reasons, the project has been temporarily shelved, but the fire still burns within to do this project. Lately I have been convinced that my original idea, a classic truck converted to EV, is still the coolest way to go (better than the buggy). I have had a lot of time to think about this, and the one major thing I would do differently is to start with only a solid cab and doors for a 53-55 Ford pickup. Buying a whole truck in good condition seemed like the way to go last year, but so many body parts for these are available in lightweight fiberglass, that I would rather use them then the heavier original steel parts. By the time I decided on a full frame swap, there was not much of the original truck I really needed. Unfortunately, I have absolutely no funding in place for this, and no prospect of any, anytime soon. Perhaps if someone wanted to offer a no-interest loan, or better yet a grant, that would be great.


I have also want to build a new dragster, based upon this 1963 Tony Nancy car. I would do the complete fabrication on this one. I've been hot on this idea for about 6 months now. Again, no funding or reason, it's just a desire.



I hope to get to the '58 Biscayne soon. I plan to spend the last of my car fund on a new brake system for it, since there's no reason to get it driving if I can't get it stopped. I already have this leaky brake master cylinder out of there, just waiting for something better. Unfortunately, that is the lasty-last of my car money, so I hope nothing else big needs replaced.

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So I've been pretty busy, but not making money, so not much is getting done. At least dreaming about car projects is still free.

Sunday, February 22, 2009

Tech: one-wire alternator swap, part 1

I want to upgrade the charging system in the '58 to an alternator. It came with a generator. A generator makes DC voltage, which is what the car runs on. An alternator makes AC, and then inverts it to DC. I don't know why this is more efficient (I am sure my friend EV-Steve could explain it in a snap) but nonetheless, cars have been using alternators almost exclusively for the last near 50 years, so that's what we're doing. This is a one-wire alternator, so called because it has an internal regulator, so it literally needs just one wire to go from the output lug to the battery positive terminal.
Here's the existing generator in place. I only had about an hour to dedicate to this upgrade, and after taking the generator out, I thought it would be easy to swap the alternator in it's place. I don't know why I thought that. I could see I would have to do some mild modifying of brackets and such, and so the upgrade would take more than one session.

Here's a sneak preview of the new alternator. Oooooh, shiny. More soon.

Wednesday, December 31, 2008

Year in review 2008

I began blogging this year about March or so, well intentioned and bursting with enthusiasm to build The Electric Vehicle That Would Revolutionize the World, or something like that. I was very excited to build a workable commuter vehicle that was 100% battery powered around a classic 1955 Ford F100 pickup. I purchased a suitable pickup from Florida, and had already purchased another donor vehicle to use for a full frame and component swap. I lost my job quite unexpectedly in July, and have basically shelved the EV project for now. I sold the F100.

I decided to simplify my life, so I took the money from the F100 sale, and immediately bought a 1958 Chevy Biscayne. See, for a car guy, somehow simplifying your life equates with buying another vehicle. I swear this made sense at the time, although I can’t recall how. The plan for the Biscayne is to eventually turn it into a daily driver. Hopefully it will take the place of whatever I would need to buy when my 2000 Dodge finally bites the dust. This project is stalled due to the job loss also.

I had adamantly planned to sell my Altered Roadster drag race car. I have reversed course on that as well, and decided to keep it for the time being. Since the economy is in the toilet, I doubt I would sell it for anywhere near the amount I’d like to get for it, and there’s no need to take a big financial loss on it right now. I did zero drag racing this year, and I really miss it. That’s not so cool.

I did get to do some work on EV-Steve’s electric vehicle: brake system, new cab mounts, new battery boxes, removal of unneeded 4WD parts, and hydraulic clutch system. This will get him a little closer to getting back on the road.


In the fall, we did the famous plow project. There was 9” of snowfall last week, and let me happily report that the plow “works a treat” as they say in England. It is truly a joy to use, 1000 times better than the snow-blower. Well worth the cost, although you will spend probably $10,000 on a decent truck to attach it to. I already had one. I will reinforce the corners of the plow blade this spring; they got a little benty-bent.


I think my new idea to do my EV as a dune-buggy style vehicle is a good one. The donor S-10 chassis sits abandoned in the far corner of my backyard, cut off from civilization by what is now a vast flood plain. I have not yet been motivated to row out and rescue it, get it inside, and get started on it. I thought I’d let K park her car in the warm garage for this winter instead.




On a personal note, my handyman side business is a complete bust. I did a couple of jobs for what amounted to like $5 per hour, if that. I was hoping Hudson Valley Hot Rods would take off when I introduced my EV project to an appreciative public, but I wussed-out and declined to risk spending the money on completing it once I lost my job. Based on my experience doing vehicle repairs this year, I don’t think I want to do vehicles for a living now anyway. Frankly, it’s tough work, and you can’t really charge for all the problems that arise. I have decided to get a real job, and to continue to do my own vehicle projects as a hobby.

On a more personal note, I have decided to be productive this next year by returning to college yet again, for an accounting degree, and hope to take the CPA exam by this time next year. I figure it’s better than sitting home doing nothing. I enjoy going to college more than I do working anyway; if it paid anything, I’d be a full time student forever. After I graduate, I hope to get some experience in accounting and open my own office within 5 years. Then I’LL be the boss and I’LL get to make the stupid decisions. Gonna have my own office, and commute in my EV, and my ’58, and make a lot of money, and life will be great. And I can never get laid off again since I own the place. That’s the plan anyway.

On a most personal note, K and k and I have had a fun year, and we are thankful for our great friends and families. We have more than we do not have, and for that we are grateful. We miss those whom have passed on this past year, and we pray for those that are struggling, and in a worse situation than ourselves. At a time when the world is in more flux than ever, we optimistically look forward to next year with great hope. I have enjoyed blogging, and I thank everyone that tunes in to read this. I hope I have been at least entertaining, and at best informative. Love to all, and Happy New Year 2009!!!

Wednesday, August 20, 2008

In with the new

The '58 Biscayne is here. My mom was game enough to go with me to Virginia and back Monday to pick up the car. Only 800 miles, 16 hours of driving. We didn't stay over, we "cannonballed" it right back after loading up the car. It wasn't so bad, she is an excellent navigator, and having company made the time fly. We only had one close call with a freight train.
The car is in decent condition. It is both better and worse than I expected, depending on where you look. I think most people would consider it "rough", but I'm up for the challenge.

" Looks good from far, but it's far from good", as the joke goes.


Custom trunk securing device. This was necessary because every little piece of trim from the interior has been taken out and is laying in the trunk floor. Under normal circumstances I would have passed on this car, since much of it had been taken all apart, and it needs so much work, but what can I say, I really wanted it. It's like I bought the car a total rookie would buy. I don't care.
k seems to think it's just fine...

...K is not impressed with the dead bugs and other debris.

The car did come with a complete new fuel tank, sending unit, tank straps, and all new stainless steel fuel lines, which I promptly installed. This was a $500 bonus. The car fired right up and ran decently. The car also had all new floor pans installed in the interior, about a $1000 bonus, and the work looks to have been done well enough that I don't need to re-do it. New trunk floor pans came with it, they need to be welded in. I can do that.
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The car is very solid, just like the F100 was. By that I mean that the frame, underbody, and most body panels have at most a light surface rust, no deep scaly rust or rust-through. This is important, since that is the foundation you are literally building upon. If that stuff is bad, nothing else you do will be worth anything. I have a lot of modifications planned for this car, so I won't feel so bad modifying it like I would have with a better car.
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It looks like the focus of the blog will be changing a bit. I don't know when I am going to be able to get back to the EVs. But what can I say, this is the car I have always wanted since I was a little kid, and I'm not getting any younger. I hope I will still be able to keep this interesting enough to keep you tuning in. Thanks for your interest everyone.